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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Thu Feb 22, 2018 1:18 am

Ok it’s finished. Need to make a template to cut the holes on top. Used cardboard on the inside to take up the gap and it adds padding.

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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Thu Feb 22, 2018 1:43 am

Forgot to post a pic of it in action.

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Post  balogh Thu Feb 22, 2018 3:03 am

Congrats Jason, very classic and authentic!!
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Post  getback Thu Feb 22, 2018 9:45 am

That came out really Nice , The 3D printer comes in handy when making the parts ! Eyebrows It put s some good power to the Glow i see .
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Post  Levent Suberk Thu Feb 22, 2018 11:10 am

Good work Jason Very Happy
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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Thu Feb 22, 2018 1:01 pm

Here is a link to the stl file for the battery box.

https://www.thingiverse.com/thing:2803139
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Happy Re: Cox Starter Battery Box Printable Templates

Post  EXModelEngines Thu Feb 22, 2018 5:45 pm

Jason_WI wrote:Here is a link to the stl file for the battery box.

https://www.thingiverse.com/thing:2803139

Awesome! Will have to try this out on my printer when there is some spare time

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Post  Tee Bee Thu Feb 22, 2018 5:52 pm

That is awesome, Jason! Fantastic work that makes the nostalgic Cox nerd in me happy.

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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Thu Feb 22, 2018 6:12 pm

EXModelEngines wrote:
Jason_WI wrote:Here is a link to the stl file for the battery box.

https://www.thingiverse.com/thing:2803139

Awesome! Will have to try this out on my printer when there is some spare time


I printed it out of PETG which has a higher glass transition than PLA. PETG is also fairly chemical resistant. For the wire I wrapped 3 loops of 24 awg tin coated hookup wire for each loop starting at the one furthest from the jack post protrusion. 22 AWG will work too but I had a spool of 24 on hand. Too thick of wire and the batteries will be difficult to install.

I used break away supports for the print to help with the jack post protrusions. It took about 3 hours to print.

The knobs I used above in the link didn't work very well as the M3 nuts fell right out. I may try this instead: https://www.thingiverse.com/thing:2177455

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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Thu Feb 22, 2018 6:13 pm

Levent Suberk wrote:Good work Jason Very Happy

Thank you for providing the graphics to make this happen.
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Happy Re: Cox Starter Battery Box Printable Templates

Post  EXModelEngines Thu Feb 22, 2018 7:40 pm

Jason_WI wrote:
EXModelEngines wrote:
Jason_WI wrote:Here is a link to the stl file for the battery box.

https://www.thingiverse.com/thing:2803139

Awesome! Will have to try this out on my printer when there is some spare time


I printed it out of PETG which has a higher glass transition than PLA. PETG is also fairly chemical resistant. For the wire I wrapped 3 loops of 24 awg tin coated hookup wire for each loop starting at the one furthest from the jack post protrusion. 22 AWG will work too but I had a spool of 24 on hand. Too thick of wire and the batteries will be difficult to install.

I used break away supports for the print to help with the jack post protrusions. It took about 3 hours to print.

The knobs I used above in the link didn't work very well as the M3 nuts fell right out. I may try this instead: https://www.thingiverse.com/thing:2177455


Thanks. Would love to try this in nylon, but all that I have must go into the oven to remove moisture lol. I tried to print a 8cc plastic tank when fooling around with the STL, but didn't get the settings right and haven't had time to go back and mess around.

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Happy Re: Cox Starter Battery Box Printable Templates

Post  NEW222 Thu Feb 22, 2018 8:24 pm

Darn that looks good. Wish I had me a 3d printer. Would be fun to play with it looks.
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Happy Re: Cox Starter Battery Box Printable Templates

Post  Jason_WI Fri Feb 23, 2018 3:11 pm

EXModelEngines wrote:

Thanks. Would love to try this in nylon, but all that I have must go into the oven to remove moisture lol. I tried to print a 8cc plastic tank when fooling around with the STL, but didn't get the settings right and haven't had time to go back and mess around.

Matt

I have printed with nylon and I know the pain to keeping it dry. I was looking at a Printdry filament dryer just for nylon. They sell on Amazon. Its basically a modified food dehydrator. I think it would work to maintain a certain level of dryness but not actually dry wet filament where hotter temps in an oven are required.

I print nylon at 280C with 110C bed temp direct on a piece of Garolite. It sticks to this pretty good. With the thin walls of this design it would be prone to warping and splitting.

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